Tour de refroidissement fermé pour bouilloire de réaction

 

Bi nga xamee ni jumtukaayu reaction bu mag ci chimie, farmasi, macceer yu bees ak yeneen liggéey, bouilloire reaction yi dañuy defar tàngoor wu metti ci jamonoy exothermic yu melni polymérisation, nitration ak oxidation, luy laaj seytu tàngoor bu jaar yoon. Tàngoor wuñu saytuwul mën na indi reaction bu daw, yokk -produit yi wala sax musiba yi ci wàllu kaaraange. Ak ñaari - xaralay weccoo tàngoor bu tëju, tour seddal yu tëju nekk nañu pexe yiñ taamu ngir sistemu seddal bouilloire reaction, ngir mëna setal media yi ci jamono jooju ñuy am efficacité bu rëy, sakkanal kuuraŋ, kaaraange ak stabilite.

 

 

1. Njàngale mu am solo: Ñaari -Weccoo tàngoor bu tëju ci sircuit, di tàqale polusioŋ ak ñàkk

 

 

wuute na ak tour yu seddal yu ubbeeku yi am seddal bu jub ci spray,tour de refroidissement fermé adopterab biir-boucle ak ab biti-boucle dual-system jëmmal, méngoo bu baax ak setal bu tar bi bouilloires reaction yi làaj tegu.

 

 

Sistemu sirkulaasioŋ	Flow de travail	Njariñ yu mag yi	Senaario Bouilloire Reaction buñ mëna Jëfandikoo
sirkulaasioŋ bi ci biir	Bouilloire de réaction	Dafa tëju bu baax, amul benn laal ci air bi ci biti wala mbalit, amul benn polusioŋ	Media reaction yu sell, ndox muy yàq, mbir yu mëna tàkk ak yuy kalaate
Sirkulaasioŋ bi ci biti	Ndox mi ñuy sprey dafay forme filmu ndox ci kaw surfaasu serpentin tour seddal bi → ventilation forcé ak dindi tàngoor buy evapore ci ventilatër bi → sirkulaasioŋu pompu spray bi	Weccoo tàngoor bu jaarul yoon, tàngoor wi dafay jaar ci serpentin yi te du yàq biir-bouclage bi	Senaario yiy laaj aar ci - eskaal ak - aar ci corrosion ngir gasoduk reaction bouilloire

 

Bu tàngoor wi di weccoo, tàngoor wi bawoo ci biir -medium circulation bi dafay jaar ci biir serpentin bi dem ci filmu ndox bi ci biti. Filmu ndox mi dafay xëcci tàngoor wi jaaraleko ci evaporasioŋ, ba noppi ventilatër bi dafay bàyyi ngelaw lu tàng lu tooy ngir seddal. Design bii dafay raxas biir -circulation medium bi, moytu scaling ak blocage ci jacket kettle reaction, ba noppi wàññi li ñuy jëfandikoo ndox ba 1/10 ci tour yu seddal yi ubbeeku, wàññi bu baax njëgu liggéey bi.

 

 

2. Senaario yiñ jëfandikoo ak tànneef bu am solo ngir Reaction Kettles

2.1 Senaario yiñ gëna xam

 

Kontrolu tàngooru bouilloire: Dafay yamale kàttan seddal bu 500–5000L bouilloire reaction, di saytu tàngoor wi ci diggante ±1 degre, méngoo ak synthese chimique bu baax, polimerisasioŋ polymer ak yeneen liggéey.

Sistemu reaksioŋ buy wéy: Dafay joxe ndox mu seddal te amul tàngoor wu woyof ngir liggéey bi wéy, lépp ndax tàngoor wi dafay méngoo ci biir reactor yi, ba noppi moytu coppite yi bawoo ci tàngoor wu metti wi ci gox bi, ñu koy jëfandikoo bu bari ci intermédiaire pharmaceutique ak ci defar macceer yu bees.

Seddal bu yam: Dafay jëfandikoo ndox miy yàq (asid/alkali), glycol ethylène, diwu tàngoor ak yeneen mejaa yuñ jagleel; serpentin yiy xeex corrosion (316L acier inoxydable, alloy titanium) dañuy yokk dundu liggéey bi.

 

2.2 Parametru tànneef

 

xayma tàngoor: Dañu koy xamee ci sargu tàngooru bouilloire ak formulQ = m×c×Δt(m: debit bu yam, c: kàttan tàngoor bu amul benn werante, Δt: wuute tàngoor). Ñu ngi lay digal nga am 10 ba 20% ci wàllu kaaraange. Ci misaal, bouilloire bu 1000L ngir polymérisation (≈200kW sargu tàngoor) fàww mu am tour bu tëju bu am dissipation tàngoor bu ëpp wala bu tollu ci 240kW.

Tàngooru ndox miy dugg/génn: Design buñ miin: dugg 37 degre, genn 32 degre; tàngoor wi ñuy jege (difference bi am ci digganté ndox miy génn ak tàngooru ampoule biy tooy) ñu koy saytu ci 3 ba 7 degre ngir mëna dëppoo ak bëgg-bëggu seddal ci environmaa yi tàngoor wi yéeg.

 

Tanneef jumtukaay:

Liggéeyukaay bu jaadu: 304 serpentin asiye inox, njëg -effective;

Corrosion/setal bu kawe: 316L acier inoxydable, përëm -aleage nikkel wala titanium, corrosion -resistent ak polusioŋ-free;

Zone yiy tere kalaate: ay ventilatër ak motër yuy tere kalaate, te méngoo ak sàrti ATEX, OSHA ak yeneen sàrti liggéeyukaay.

Sistemu seytu: Amna sistem bu am xel buy saytu PID, di saytu tàngooru bouilloire ak tour de refroidissement ci saa si, di yamale ci saasi gaawaayu ventilatër bi ak volume ndox mi ñuy sprey ngir méngoo bu baax ak tàngoor wi, moytu seddal bu baax wala tàngoor wu ëpp.

 

3. Instalaasioŋ ak liggéey ak toppatoo bi gëna am solo

3.1 Màndarga instalaasioŋ

 

Fondation bi war: Fondation tour bi mën na tëye diisaayu ekipmaa bi boole ci sargu liggéey bi; fondation beton buñu digal ak njuumte ci plateness Lu néew wala tollu ci 5mm.

Layout espace: Diggante tour bi ak miir yi/obstacle yi Lu ëpp wala lu tollu ci 1,5 yoon yaatuwaayu tour bi ngir am ventilation bu doy; ale de maintenance Lu ëpp wala lu tollu ci 1.2m ngir samp ay tour yu bari ci paralel.

lëkkaloo tuyo: Tuyo yiy daw ci biir - dañuy jëfandikoo lëkkaloo bu am bride ak boole yu yomb ngir wàññi yëngu; ci biti -tuyo sprey yi am ay filtre ngir moytu buse bi fatt.

 

3.2 Pexem liggéey ak toppatoo

 

Toppatoo bu ñuy faral di def: Setal -filtre sirkulaasioŋ yi weer wu nekk, xool buse spray yi ndax dañu fatt; xoolal sentiiru ventilatër bi ak doxalinu motër bi ñeenti yoon ci at, nga seere wàll yi loose.

Toppatoo saa yu nekk: Raxas serpentin yi ci anam chimik semi-at mu nekk ngir dindi ndànk ak tilim ngir gëna mëna weccoo tàngoor; Saytu serpentin corrosion at mu nekk ak wecci cër yi yàqu ci waxtu wi war.

Hiver Anti-Gel: Sistem anti--ñu soxla ci gox yu sedd yi ci nord: yokk antigel ci ndox miy daw ci biti wala nga dindi ndox mi dajaloo ci tuyo yi suñuy tëj ngir moytu serpentin bi xar.

 

4. Tegtale ak Cooling Towers yu ubbeeku: Lu tax ñu taamu xeetu tëju ci bouilloires reaction

 

 

Dimension buy méngale	Tour de refroidissement fermé	Tour de refroidissement ouvert	Mën ànd ak bouilloires reaction
polusioŋ bu yam	Circulation bu tëju, amul benn mbalit buy dugg	Jokkoo direct ak air, yomb dugal pënd ak microorganism	Xeetu tëju biñ taamu ngir -setal bu bari ak media yuy yàq
Performance buy sakkanal ndox	Ndox mu néew (≈1–2m3/100m2·h)	Ndox mu bari (≈10–15m3/100m2·h)	Dina gëna xéewale ci barab yu ndox mi néew
Aar jumtukaay	Dafay moytu jacket yi di tas ak corrosion	Dafay gaawa jeex, di wàññi gaawaayu bouilloire bi	Yaatal dundu ekipmaa ci liggéey bu yàgg-
Dugal xaalis bu njëkk	Dafa yéeg lool (1.5–2 yoon xeetu ubbeeku)	Gàtt	Dundu - bu wàññeeku njëgu siklu (delloo ci 2–3 at)

 

 

5. Case Demànd Usine

 

Benn entreprise chimik bu baax dafa jëfandikoo bouilloire yu 5000L ngir defar ay polymer. Tour de refroidissement bi njëkk moo waral scaling bu metti ci vestu bouilloire yi, 15% produit bu sell bu wàññeeku ak tëjug lu bari ngir raxas. Ginaaw ñu wecci ko ak L -Zhou{5}}Bing-Tour de refroidissement Feng tëju (am serpentin asiye inox 316L ak sistemu seytu tàngoor bu am xel):

Coppite tàngooru reaksioŋ bi ñuy saytu ci diggante ±0.5 degre, setal produit bi yokk ba 99.8%;

At mi ñuy sakkanal ndox ≈12,000m3, diiru tëjug setal bi wàññeeku na 200 waxtu;

Xarañteg jëfandikoo gi ci aparey bi yokk na tollu ci 25%, njëgu at mi wàññeeku na tollu ci 18%.

 

6. Mujjental

 

Tour yu seddal yi tëju ngir bouilloire reaction yi jumtukaay yu am solo lañu ngir liggéey bu wóor, baax te baax ci environmaa bi. Xaralay weccoo tàngoor bu am ñaari sircuit tëju dafay saafara jafe-jafe yi ci seddal bouilloire bi. Njariñ yu mat sëkk mën nañu ko am ci méngoo parametre yi méngoo ak sargu tàngoor, màndarga yu yam yi ak environmaa instalaasioŋ bi, ak itam topp bu baax tegtali yiñ tëral ci instalaasioŋ bi, liggéey bi ak toppatoo bi.

 

Ci sistemu bouilloire reaction ci chimie, farmasi ak yeneen liggéey, tour yu seddal yu tëju yi duñu rek ay jumtukaayi seddal waaye itam ay configurasioŋ yu am solo ngir mëna wóor kalite produit bi, wàññi njëgu liggéey bi ak moytu risku kaaraange. Ak yokkuteg xarañteg usine yi, sàrt yu xarañ yi ak defaraat tàngoor wu baaxul dina nekk tendaas, di gëna yokk njariñu sistemu seddal bouilloire reaction.